IATF Six Core Tools

TRAINING DESCRIPTION

💡 Latest Industry Trends: IATF 16949's five core tools are evolving into six. In response to the latest 2024 revision, the Control Plan (CP) has been officially established as a separate document, becoming the sixth core tool. This course has been comprehensively upgraded to help you master the latest CP requirements and practical applications.

【TOTAL TRAINING HOURS】14 hrs (can be adjusted according to corporate needs)
[Organizer]Mingzheng Management Consulting Co., Ltd.
【TARGET AUDIENCE】
Product specialists, sales, design, development, procurement, production management, quality assurance, manufacturing engineers, supervisors at the section level and above, and front-line managers.
【TRAINING DESCRIPTION】

  1. Train corporate employees to effectively and correctly utilize the five core tools, assisting management in implementing and improving the IATF 16949:2016 quality management system to achieve organizational goals.
  2. Learn how to use the five core tools of the automotive quality management system, applying a process-oriented approach to product development and production, fulfilling customer expectations, and developing the ability to adapt to changes.

[Course Information and Registration]

1. Teaching method:

  • Online coursesEnrollment is open anytime, and classes start anytime. Students can flexibly schedule their time to log in to the platform to study.
  • Corporate ClassesCorporate class booking: We can arrange classes according to your company's needs (please contact us by email or phone for details).

2. Course Fees and Discounts

  • Online course feesEach person NT$12,000The
  • Group booking discount (Discounts cannot be applied repeatedly):
    • Same company 2 or more people Registration: Enjoy 5% off discount.
    • Same company 4 or more Registration: Enjoy 10% off discount.
  • Included in the feeThe fee includes: business tax, course handouts, practice materials for the six core tools, certificate, and one re-examination fee (Note: the re-examination fee is only applicable to online courses and is not applicable to package courses).

3. Registration and Learning Process

  1. Fill out the registration form:Please fill in the registration information in the online form.
  2. Account activation:Once payment is confirmed, the system will immediately activate the student's account.
  3. Sending materials:The physical course handouts and related practice materials will be sent to the student's designated address.
  4. Online learning:Students can log in to the platform at any time with their account to study courses.
  5. Online exams:After completing all course units, you must take an online quiz.
  6. Certificate Issuance::
    • Those who pass the exam: Issuance of course completion certificate.
    • Those who failed the exam:A certificate of completion will be issued (one free re-examination opportunity will be provided within one year).

TRAINING SYLLABUS

Day 1 – Project Management, Introduction to the Five Cores, APQP, PPAP

HOURS

TRAINING METHODS

#1 Project Management, Introduction to the Five Cores, APQP

  • Definition, purpose and requirements, implementation focus, product design and verification development, process design and verification development, product process validation, production, feedback, evaluation and correction.

3.5 hr

Lecturer Lessons

Practical Exercises

Interactive Verify

Two,APQPPPAP

  • APQP-Product Process Qualification, Production, Feedback, Evaluation and Correction.
  • PPAP-Definition, Purpose and Requirements

 

3.5 hr

Lecturer Lessons

Practical Exercises

Interactive Verify

Day 2 FMEA, MSA, SPC

HOURS

TRAINING METHODS

I. FMEA, MSA, SPC

  • FMEA
  • (1) Evolution, significance and importance of FMEA
  • (2)FMEA analysis method
  • (3)FMEA operation instructions (FMEA expansion process)
  • (4)FMEA and control plan
  • (5)Use table (D FMEA / P FMEA)
  • (6) Precautions for using FMEA form
  • (7)Reference example (D FMEA / P FMEA)
  • (8) Application of FMEA
  • [Group activity] FMEA drill
  • [Group activity] New version (VDA-AIAG FMEA) drill
  • MSC
  • (1)Foreword
  • (2)MSA concept
  • (3) Statistical characteristics of the measurement system
  • (4)Definition
  • (5) MSA analysis method flow chart
  • (6) MSA analysis method—measuring instrument
  • (7) MSA analysis method—counting instrument
  • (8) MSA recommended implementation steps
  • (9)MSA restrictions
  • (10)Basic assumptions of MSA
  • (11) MSA implementation essentials

3.5 hr

Lecturer Lessons

Practical Exercises

Interactive Verify

Two,SPC

  • (1) Variation in manufacturing process
  • (2) The purpose of statistical process control
  • (3)SPC statistical basis
  • (4) Describe the control chart in detail
  • (5) Measurement value control chart
  • (6) Count value control chart
  • (7) Interpretation of control charts
  • (8)Histogram
  • (9) Process capability analysis.

3.5 hr

Lecturer Lessons

Practical Exercises

Interactive Verify

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